LAST UPDATED: November 20, 2020
The Best Stick Welders (Review & Buying Guide) in 2021
Consider these stick welders for high quality welding of steel, stainless steel, cast iron, and more
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PUBLISHED ON November 20, 2020
If you need a welder, a stick welder is a great place to start. Stick welding, or shielded metal arc welding (SMAW), is one of the most widely used welding techniques. With an electrode and an electric current that can join all kinds of metals, it’s a straightforward and very versatile welder. A stick welder uses flux-coated electrodes to form strong, secure metals — and an electric arc takes care of the current to make metal molten.
You don’t need a lot of specialized equipment when you start stick welding, as a stick welder is the most important part of the process. There are many different stick welders to choose from, making picking the perfect tool complicated. Check out the following top options in stick welders.
This stick welder uses advanced IGBT inverter technology capable of welding steel, stainless steel, and even cast iron. Multiple unique control modes help you tackle any welding work.
- High-intensity body with structural strength
- High-performance fully mute fan motor with instant cooling and synchronous control system
- Some customers have reported damaged products
- Make sure to inspect your product upon delivery
This option is easy to use thanks to a smart design and great versatility. It operates at 115 to 230 volts with a 60 Hz current and includes an electrode holder and a 6.4-foot cable.
- Can tackle stainless steel, mild steel, aluminum, and other metal materials
- Steel frame and a plastic handle
- Made with inverters that switch from AC to DC
- Some customers reported problems with consistency
- Some users found that the welder will not maintain arc
This stick welder is the perfect pick for anyone who’s just getting started with stick welding or who needs an effortless welder. It is incredibly easy to use, featuring Easy Start technology that makes arc strikes effortless.
- Operates on inverter power with 120-volt input and 90-amp output
- Handles a rod up to 1/8-inch
- Includes an 8-foot electrode holder and ground clamp
- Premium price point
- Not quite as advanced as other models built for professionals
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Benefits of a Stick Welder
- Affordable: Stick welders are a budget-friendly option. They require little maintenance and relatively inexpensive equipment than other types of welders like TIG welders or MIG welders.
- Versatile: Stick welders are extremely versatile. Whenever you need to weld different types of material with your stick welder, all you need to do is change the type of electrode you are using. Stick welders can be used by beginners and professionals for welding aluminum, mild and stainless steel, iron, copper, and more.
- No shielding gas: Another advantage compared to other types of welders is that stick welders do not require you to use cylinders to shield gas. Stick welders generate their own shielding gas, typically carbon dioxide, as the arc burns off the coating.
Types of Stick Welders
AC stick welders, or alternate current stick welders, are less common and typically only used as a backup option to DC stick welders. AC output can be particularly useful if the available power supply has AC output only. AC output can also be helpful if your welder is having issues with arc blow problems.
DC stick welders, or direct current stick welders, are the most common type of stick welders. DC stick welders are more flexible than AC stick welders, and they can be used on a variety of projects, including DIY projects and professional welding jobs. DC welders are a safer choice, and is better for welding steel, reducing splatter, and is known for more stable arcs.
AC/DC welders can be alternated between AC and DC output depending on the project you are working on. DC output will be used most often, but if you are working somewhere that only has an AC output available, then the stick welder can easily be switched over to AC output.
Headquartered in China, Deko is a reputable tool and appliance brand with customers around the globe. It’s known for producing high-end tools for both regular consumers and professionals. In addition to stick welders, Deko is known for power tools, hand tools like impact wrenches, lawn and gardening tools, and more.
Founded in 2014 as an outdoor equipment manufacturer of tents and hammocks, Zeny has developed into a reputable company with a wide range of high-quality products. In addition to stick welders, Zeny manufactures desks, kitchen equipment, musical instruments, fitness equipment, outdoor canopies, and more.
Founded in 1932 and introduced to the public in the 1940s, Forney has developed into one of the most well-known manufacturers around the globe. The company has an extensive customer network approaching 20,000 retailers worldwide. In addition to stick welders, Forney produces TIG welders, cutting wheels, pressure washer accessories, welding helmets, and more.
Stick Welder Pricing
- Under $125: Stick welders in this price range provide excellent value. While these stick welders are budget-friendly, make sure to purchase from a reputable manufacturer to ensure that the welder is high quality.
- $125-$175: This is the most common price range for stick welders. Stick welders in this price range are typically high quality, but make sure to read the reviews and do your research before making your purchase.
- $175 and up: Stick welders in this price range are available at a premium price. These stick welders are typically of the highest quality and include several important safety features.
The amperage and voltage are both critical considerations when choosing your stick welder. The amperage of your stick welder will determine what you can and cannot weld. It is recommended to select a stick welder with 20 to 50 amps more than your work's recommended specs. With regard to voltage, most stick welders are compatible with either 110/120 volt input or 220/240 volt input. The higher the input power, the more powerful your stick welder will work.
Another important feature to consider is the duty cycle. The duty cycle of a welder represents the amount of time you can constantly weld before you have to let the machine cool off. A full duty cycle is typically 10 minutes. The longer the duty cycle, the more efficiently the welding machine can accomplish your job. If you are a professional welder or using your device for industrial applications, a higher duty cycle is needed.
Safety features are another one of the most important factors to consider when purchasing your stick welder. It is very important that your stick welder does not overheat while in use. There are safety features with many welding machines that prevent overloading, over-voltage, under-voltage, over-current, overheating, anti-stick protection, and thermal overload protection. Along with essential features like welding gloves and a welding helmet, a stick welder should be in your safety toolbox.
- Material: The type of material you will be welding and the kind of material your welding machine is constructed from are important considerations. While some welding machines come with a premium price, it is important to choose a machine that is built to withstand the test of time. Stick welders can be made from various heavy duty metals, including steel, carbon steel, and steel alloy.
- Portability: Portability: The overall weight and portability of your stick welder can be important considerations, particularly if you will be traveling with your welding machine or carrying it around your worksite. Most stick welders are relatively portable and can easily be carried by one person. Despite its lightweight and compact size, stick welders are still high quality and can be used on the toughest jobs.
- Warranty: The length and type of warranty are important considerations when choosing your stick welder. Most stick welders are produced by reputable manufacturers who stand behind the quality of their machines. Look for some type of limited warranty to be included with your stick welder. The limited warranty will cover any manufacturing defects or issues with your machine for at least many years.
Best Stick Welder Reviews & Recommendations 2021
This tool uses advanced IGBT inverter technology to deliver a powerful stick welder capable of welding steel, stainless steel, and even cast iron. Multiple unique control modes help you tackle any welding work. It’s built tough — this stick welder has a high-intensity body with structural strength thanks to a solid frame. It operates with a high-performance, fully silent fan motor with instant cooling and protection via a synchronous control system. It delivers a stable current with a voltage that’s accurate and adjustable to prevent overloading for more efficient welding. And this stick welder is portable too, with a carrying handle and compact, lightweight design.
One downside is that some customers have reported damaged products. Make sure to inspect your product upon delivery for any missing or damaged parts. If there are any issues, reach out to Deko as soon as possible regarding a possible replacement.
This stick welder, which operates at 115 to 230 volts with a 60 Hz current, includes an electrode holder and a 6.4-foot cable, a work clamp and a five-foot cable, and an input power adapter cable and plug. You can use this stick welder on stainless steel, mild steel, aluminum, and other metal materials. Featuring a steel frame and a plastic handle, the unit itself arrives ready to weld. It’s made with "smart" inverters that switch from AC to DC power and incorporates a step-down transformer for the perfect voltage and current. It also includes three levels of protection for overload, over-voltage, and over-current situations.
Some users have found that the welder will not maintain an arc. If you do run into any issues, reach out to Zeny's customer service team, and they will be happy to replace or refund your purchase if there are any defects.
This stick welder is incredibly easy to use because of its easy-start technology that makes arc strikes effortless. It operates on an inverter power system with 120-volt input and 90 amp output, and it handles a rod up to 1/8 inch. The stick welder includes an 8-foot electrode holder and an 8-foot ground clamp. The entire welding unit weighs 9.65 pounds and measures 12 x 5.5 x 10.5 inches, making it perfectly portable for bringing anywhere you need to weld. This stick welder is an excellent choice for beginners, but it’s also beneficial for DIY enthusiasts, maintenance work, and well-versed experts.
One downside is that it is a great product for beginners, but advanced welders may want to consider a different product for more difficult welding jobs. The welder is not quite as advanced as other models built for professionals for its premium price point.
This stick welder is powerful, with a built-in hot start feature that makes arc starting easy. IGBT soft switch technology delivers excellent arc stability between 20 and 205 amps, which is especially great for thin workpieces. It includes a 10-foot electrode holder and cable, a 10-foot ground clamp and cable, and a six-foot power cable. This stick welder provides automatic compensation for voltage fluctuation, as well as protection for overcurrent and overload situations. It also offers automatic temperature control, fan dormancy, and steeples amperage control. And this stick welder delivers a flawless weld with less splatter and less cleanup.
One issue some customers have had is with damaged products upon delivery. If there are any issues with your stick welder after receiving it, reach out to the company's customer service team regarding a potential refund or replacement product.
Whether you’re using this stick welder at home or a job site, it’ll deliver a strong, concentrated, and more stable arc. It’s optimized to deliver a flawless weld, limiting spatter and post-weld cleanup. It has a cellulose electrode with force adjustment, and IGBT inverter technology provides stability, hot start, anti-sticking, and steepled amperage control. You’ll also enjoy automatic compensation for voltage fluctuations, as well as over-voltage, under-voltage, over-current, and overload protection. This stick welder has a wide voltage range of 100 to 250 volts and 50 to 60 Hz for long welding jobs.
Although it is advertised to work with voltages ranging from 100 volts to 250 volts, many users have reported blown fuses with this product. If you have 220-volt outlets, it is highly recommended to only use this welder with those higher voltage outlets to prevent blown fuses.
This stick welder includes advanced IGBT technology and several important safety features. It comes with anti-stick protection and thermal overload, which provides excellent reliability. It is extremely portable with its lightweight, compact size that allows you to travel with this welder easily. The power source required for this dual voltage product is between 110 volts and 220 volts. A 1.2-meter cable, a 110 volt-220 volt conversion line adapter, rod electrode holders, an earth clamp, two quick plugs, welding gloves, and a welder operation manual are included in the package with this stick welder. This welder requires very little maintenance and can help you save between 30 to 70 percent of power.
Some customers have reported that this stick welder has trouble holding an arc for extended periods. If you need to hold an arc for longer than about 10 seconds, you may want to consider purchasing another stick welder model.
This welding machine supports both TIG and stick welding. You can switch between these two welding modes very easily. Depending on your project, you can also easily switch between AC or DC output mode and 2T and 4T sequencer modes with the included remote. The 2T mode is perfect for beginners: you will have to use the torch switch cable or connect the foot pedal in this mode. The 4T mode offers four cycles for more experienced welders. This product is fully capable of welding aluminum, mild and stainless steel, iron, copper, and more metals. The maximum metal thickness you can weld is 3/8 inches, and the minimum is 0.040 inches.
The instruction manual is not as detailed as you may need, so to familiarize yourself with this model and maximize its efficiency, visit the AHP website, read about the product, and watch tutorial videos.
This product supports both TIG and stick welding. It is fairly easy to use, making it a perfect option for both beginners and professional welders. This welder offers a 35 percent duty cycle at 160 amps of power. It has dual voltage capability, and it can operate at 110 volts-120 volts or 220 volts-240 volts. To use this welder at its maximum efficiency, you will need to be plugged into a 220-volt outlet. For being such a heavy-duty machine, it is quite portable and lightweight. A five-year warranty that covers parts and labor is included with each purchase. A 30-day money-back guarantee also covers unsatisfied customers.
This model is only compatible with DC inputs, so if for some reason you do need AC input, you should consider another model. Everlast is a reputable company that offers models with AC/DC input.
- Stick welding works best with steel that has minimal sulfur and silicon content. Try to use steel with sulfur content below .035 percent and silicon content below 0.1 percent to prevent cracking when you’re trying to weld.
- Make sure to properly clean each joint before welding. Remove any rust, oil, paint, and grease from your metal surfaces before welding a joint. If you cannot remove these contaminants, then you must use an electrode.
- Make sure to use the properly sized electrode for the type of welding you will be performing. For the best results, try to use the largest electrode that you can while maintaining the quality of your weld.
- If you are experiencing inconsistent arcs, then you may have a wet electrode. Make sure you always use dry electrodes to prevent issues with your welding arc.
- If you are worried about cleaning up, then you may want to consider lowering your current. Reducing your current will help to reduce the splatter from your weld.
Best Stick Welder FAQ:
Q: Is stick welding stronger than MIG?
Stick welding has a much better metal penetration rate than MIG welding. Maintaining the arc on a stick welder will require additional amperage input for the welding machine.
Q: What is the best 110v stick welder?
There are a number of great 110v stick welders available on the market. Some welders even include multiple voltages. Read our reviews and do your proper research to determine the stick welder that is the best for your needs.
Q: What kind of welding is the strongest?
In general, TIG welding is the strongest and higher in quality than other types of welding. Depending on the welding job, it may require stick welding or MIG welding.
Our Top Pick
Our best overall stick welder is the DEKO Pro MMA 160A Arc Welder, which features IGBT inverter technology to deliver a powerful stick welder capable of welding steel, stainless steel, and even cast iron. There are several other great stick welders available, so make sure to read all of our reviews to determine if another option is the best choice for your welding needs.
For a high-quality stick welder, consider the DEKO Pro MMA 160A Arc Welder, featuring multiple unique control modes, or the Zeny Arc Welding Machine, featuring Easy Start technology that makes arc strikes effortless.