The Best Bandsaw Blades: Easily Cut Wood and Other Materials
Make sure you’re choosing the perfect bandsaw blade thanks to our informative review and buying guide
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When you need to cut lumber into irregular shapes, a band saw is your biggest ally. This handy woodworking power tool can handle irregular cuts without any issue, and it can also be used to cut curves, tackle thick pieces of lumber, crosscut short pieces, and rip lumber into thinner slabs of wood. But in order to accomplish any of these tasks, you need both a band saw and the right band saw blade. Band saw blades are available in different lengths, widths, thicknesses, and styles of tooth configuration — and each of these different qualities can affect the outcome of the project. If you’re searching for quality band saw blades, check out the following top options.
Bosch Heavy Duty Stationary Band Saw Blade
- Highly affordable bandsaw blade
- Made with premium materials to resist heat during use and to function with smooth, wear-resistant operation
- This blade is great for making rough cuts, but may not be the best choice for fine woodworking
POWERTEC 13104X Band Saw Blade
- Made out of high-grade carbon steel, which provides heat resistance
- Reliable enough to cut consistently and precisely on any job
- Not compatible with all bandsaw brands
- Some concern over the long-term durability of the blade
DeWalt Portable Band Saw Blade
Built with a Matrix II high-speed steel edge that’s resistant to heat and wear, this blade also features eight percent cobalt to increase its durability and ability to combat dulling.
- Blade teeth are RC 65-67 in hardness so they too can resist wear and tear
- Suitable for cutting thin, medium, and thick metals
- Pricier than some other brands
- Some concern over the long-term reliability of the weld on the blade
In the market for a new band saw? Check out our top picks here.
Benefits of Bandsaw Blades
- Versatile. Bandsaw blades are strong and durable and as such, they’re not restricted to cutting one specific material but are suitable for wood, metal, plastic, and more.
- Improved precision. The results obtained from bandsaw blades are far superior when it comes to accuracy and precision than many other cutting or sawing methods, thanks to blade tracking adjustments and dual bearing blade guide rollers
- Improved efficiency. Bandsaw blades have a smaller kerf than many other saws or cutting tools, which results in much less wasted product and more efficient use of materials. The thinner the blade, the less waste.
- Increased control. Bandsaw blades have the capability of accurately and precisely cutting or trimming irregular shapes easily and quickly and are far superior to other methods of creative cutting.
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Types of Bandsaw Blades
Regular Tooth Bandsaw Blades
Regular tooth bandsaw blades are the most common type of saw blades. Their teeth are proportionally spaced out, making them ideal for general purpose cutting and contour sawing. The teeth have a straight face and an even gullet with a straight or zero-degree rake, making them great choices for cutting thin materials in which you want a fine finish. They’re most commonly used with wood and general metals.
Hook Tooth Bandsaw Blades
Hook tooth bandsaw blades have a deep gullet, larger teeth that are more widely spaced, and a positive 10-degree rake angle. They are used to make faster, more aggressive, coarser cuts in thicker woods, hardwoods, plastics, and metals. They’re also great for making longer cuts since the deep gullet and positive rake angle efficiently and quickly move material out of the way.
Skip Tooth Bandsaw Blades
Skip tooth bandsaw blades are sort of a cross between regular tooth and hook tooth blades. They have a shallow gullet with widely spaced teeth and a zero degree rake angle. Commonly, they have a 90-degree tooth. This allows for clean, unclogged cutting of softwood, plastics, and non-ferrous metals that might normally gum up the blade.
Read up on our favorite hand saws here.
It all began when Raymond DeWalt perfected the first woodworking machine in 1922. DeWalt has multiple manufacturing and distribution centers throughout the United States that deliver innovative products like the DeWalt 20V Max Brushless Cordless 4-Tool Combo Kit and the DeWalt 20V Max XR 3-Speed Cordless Oscillating Multi-Tool Kit.
Bosch was founded in 1886 in Stuttgart by Robert Bosch. Today it is a globally reaching organization that gives millions of dollars to charities each year and manufacturers reliable and trusted tools like its line of cordless power tools and high tech appliances like its line of induction cooktops.
Based in Waukegan, Ill., PowerTec has long been producing trusted and durable tools and accessories. Some of its more popular products include the PowerTec Belt and Disc Sander and the PowerTec Benchtop Thickness Planer.
Lenox began in 1915 with a team of 10 people and a passion for bringing customers faster-cutting, longer-lasting hacksaw blades. Now, more than 100 years later, the company has diversified to offer helpful products like the Lenox All-In-One Screwdriver and the Lenox 18-Piece Precision Multi-Bit Ratcheting Screwdriver Set.
See our recommendations for reciprocating saws here.
Bandsaw Blade Pricing
- Under $10: Bandsaw blades in this price range are for the extremely budget-conscious. Made from mid-grade materials, they’re great for the occasional sawing job but do tend to dull faster than some higher-end options.
- $10-$15: Bandsaw blades in this price range start to get sturdier and longer-lasting. They’re made from reliable metals that don’t tend to dull or break too quickly.
- $15 and up: This price range is where you will find higher-end bandsaw blades that are some of the longest-lasting, best-engineered blades available. This is also the price range where you will find multi-blade packs for people who use their bandsaws frequently.
Making sure you purchase a bandsaw blade that is the correct length is imperative to ensure proper function. Some bandsaws allow for up to a 2-inch margin of error in which they will still be able to function reliably, but really, the more accurate, the better. Be sure to check your user’s manual or use this equation to measure what length you need: (2xA) + (3.14xB), where “A” is the distance in inches between your bandsaw wheel centers with the upper wheel midway in its adjustment range, and “B” is your bandsaw’s wheel diameter.
Blade width is very important based on the type of job you want to do. If you want to make straight, larger cuts in thicker pieces of wood or other material, you want a wider blade width. If you’re looking to do more accurate or curved cuts, you’ll need a smaller blade width. Generally, for curved cuts, you want a blade width that is just slightly less than the radius of the curve you want. Several woodworking or manufacturer websites have helpful charts like this to aid you in selecting the proper width for your bandsaw blade:
- Width of Blade: 1/8 and Min. Radius: 3/16
- Width of Blade: 3/16 and Min. Radius: 5/16
- Width of Blade: 1/4 and Min. Radius: 5/8
- Width of Blade: 3/8 and Min. Radius: 1-1/2
- Width of Blade: 1/2 and Min. Radius: 2-1/2
- Width of Blade: 5/8 and Min. Radius: 4
- Width of Blade: 3/4 and Min. Radius: 5-1/2
- Width of Blade: 1 and Min. Radius: 7
Selecting the appropriate blade thickness is important because continued heating and flexing of the blade can cause untimely metal fatigue and failure. The blade’s thickness depends on the diameter of your saw wheels. A thicker blade is fine if you’re doing mostly straight cutting without a lot of curved angles, where the blade will tend to break faster. Lighter, more precise work requires a thinner blade. This handy chart shows you ideal blade thicknesses:
- Wheel Diameter (Inches): 4 – 6 and Blade Thickness (Inches): .014
- Wheel Diameter (Inches): 6 – 8 and Blade Thickness (Inches): .018
- Wheel Diameter (Inches): 8 – 10 and Blade Thickness (Inches): .020
- Wheel Diameter (Inches): 11 – 18 and Blade Thickness (Inches): .025
- Wheel Diameter (Inches): 18 – 24 and Blade Thickness (Inches): .032
- Wheel Diameter (Inches): 24 – 30 and Blade Thickness (Inches): .035
- Wheel Diameter (Inches): 30+ and Blade Thickness (Inches): .042, .050, .063
- Number of Teeth. This is measured in something known as “TPI”, which stands for “teeth per inch”. A blade with many teeth will have a smoother, more defined finish, but will take longer to complete a cut than a blade with fewer TPI. If you plan to saw through a thicker material, a TPI of 2 or 3 is likely sufficient, but if you’re doing something more intricate, you may want a TPI of around 14. A TPI of 6 to 8 is usually good for general purpose sawing.
- Saw Tooth Orientation. The teeth of your bandsaw blade can be oriented in different directions to achieve different results. A “raker” tooth is one tooth that points to the right while the next tooth points to the left, followed by a straight blade. It’s ideal for rounded parts and smooth joints. An alternate teeth style is teeth that alternate facing left, then right, left, etc. with no raker in between. A wavy tooth set has groups of teeth set left and then right with an unset raker in between. This tooth set is used for cutting very thin materials.
- Saw Blade Material. The two common materials that saw blades are made of are carbon or bimetal. Carbon saw blades are best for cutting aluminum, carbon, brass, graphite, and bronze. Bimetal bandsaw blades are best for cutting aluminum, non-ferrous materials, alloy steels, carbon steels, stainless steels, and tool steels.
Best Band Saw Blades Reviews & Recommendations
The Bosch Heavy Duty Stationary Band Saw Blade might be affordable, but it’s certainly no flimsy or ill-equipped blade. This bandsaw blade is built to be heavy-duty, which makes its budget-friendly price even better. You’ll get great value for your money as you use this blade in heavy-duty applications and for all kinds of cuts. It measures 80 x 0.5 inches and features six teeth per inch. That length fits the most common band saw sizes. It’s made with premium materials to resist heat during use and to function with a smooth, wear-resistant operation. You’ll get clean, accurate cuts every time, whether you’re performing fine and intricate cuts or straight cuts. For the cost, this band saw blade is highly functional and very valuable. Reviewers did voice some issues with the weld on some of the blades not being strong enough, however.
The PowerTec 13104X Band Saw Blade is an excellent all-around choice if you need a band saw blade that can handle a lot of different tasks. High in quality and precise in its cuts, this blade can do a lot — and it’s just one single blade. It measures 59.5 inches, making it suitable most for 59.5 x 0.375 x 0.014-inch bandsaw blade fittings. The blade is made out of high-grade carbon steel, which provides heat resistance so you don’t have to worry about damage while you work, and a flexible carbon hard edge. It can work with everything from hard and softwoods to plastic to non-ferrous metals. Reliable enough to cut consistently and precisely on any job, this is a band saw blade that won’t disappoint. It should be noted that there is some concern over the long-term durability of the blade in very frequent saw users.
The DeWalt Portable Band Saw Blade is a great option for long-term durability. While it’s natural for saw blades to wear down and become dull over many uses, you don’t want a blade that will become less precise and less functional quickly. And fortunately, that’s exactly what this DeWalt band saw blade can combat. Built with a Matrix II high-speed steel edge that’s resistant to heat and wear, this blade also features eight percent cobalt to increase its durability and ability to combat dulling. The blade teeth are RC 65-67 in hardness so they too can resist wear and tear. You’ll have no problem cutting thick, medium, and thin metals with this greatly durable blade that’s sure to last a long time. It should be noted that this isn’t the best saw blade for fine woodworking.
The Olson Saw HEFB Band Hook Saw Blade is a solid choice if you need a band saw blade that can do a lot. This very versatile blade is more than just a woodworking accessory — it can cut through all different kinds of materials. It’s suitable for use with hard or softwood, plastic, mild steel, and other kinds of non-ferrous metal. This band saw blade is built to commercial-grade standards, which means it’s tough enough for industrial woodworking. However, even new DIY enthusiasts will get a lot of great use out of this blade. It measures 93.5 x 0.5 inches in size with three teeth per inch. It can fit with a wide variety of different band saws, including models by Delta, Jet, Grizzly, Rockwell, and more for versatile fit and use.
If you want a top-tier band saw blade, why not opt for a complete set like Lenox Tools Portable Band Saw Blades? These band saw blades are sold in a set of five individual blades, giving you plenty of options both now and in the future as the blades wear down. Each blade measures 44.875 x 0.5 x 0.020 inches and features 18 teeth per inch. These blades have high-speed steel teeth made with a unique Tuff Tooth design, which helps keep the cutting edge strong and sharp for a long time to come. They’re shatter-resistant and able to bend without breaking, giving you great durability no matter what kind of wear and tear you put the blades through.
The Imachinist S64514 Bi-Metal Band Saw Blades measure 64-1/2 inches long, 1/2 inch wide, and have 14 TPI, making them the perfect choice for cutting thin pipe tube profiles, soft metals, and thin woods that require gentle and intricate cutting. The 14 TPI is a fixed teeth profile with a 1.8mm distance between teeth and a 90-degree teeth angle. This high-quality bandsaw blade features a perfectly welded joint that was welded with a high-performance welding machine to ensure strength, durability, and reliability throughout many uses. The default teeth direction is rightward, but if you’d prefer a leftward direction, simply twist the blade over from the inside. These bandsaw blades are a great choice for a mild to moderate bandsaw user but may dull too soon for the liking of frequent users.
The Timber Wolf Bandsaw Blade is a great choice for cutting through thick stock like butter. Timber Wolf is the maker of the world’s only low tension, thin-kerf, high silicon, low carbide steel bandsaw blades. This blade promises to significantly outlast your carbon steel blades. Due to its specialized construction, this blade will help your bandsaw to operate faster and more efficiently, with less wear on the bearings, shafts, and tires of your saw. This particular saw blade boasts a 60 percent greater speed capability than a hook blade while providing the smooth and accurate finish of a skip blade. It allows the bandsaw to run under lower tension, requiring less horsepower. It also runs cooler than other models, so won’t create heat issues like some blades can. This blade is great for large, straight jobs, and while it does create a beautiful, smooth cut, it’s not ideal for really intricate or precise work.
If you’re looking for a premium carbon steel bandsaw blade, the AYAO Band Saw Blade fits the bill. AYAO has been manufacturing bandsaw blades in its factory for over 25 years, and it currently produces approximately 500,000 saw blades each year. This set of two saw blades features 6 TPI, making it a great all-around saw blade that can handle multiple types of jobs. This particular blade is made to fit a 12-inch Craftsman bandsaw. It has a raker teeth arrangement, with teeth evenly spaced and oriented for better cutting performance. It’s a great choice for cutting wood, thin aluminum, and PVC. Its unique weld promises to maximize performance and deliver strong and smooth cutting. It also features a special blue coating to help minimize rust and corrosion.
If you’re looking for a rugged, extremely durable bandsaw blade, check out the Milwaukee Extreme Thick Metal Band Saw B. This aggressive saw blade is constructed from advanced high-grade stainless steel that lasts three times longer than the competition and boasts a unique and tough tooth design that cuts through thick metals two times faster than the leading brand. It doesn’t just cut through metal. This saw blade can easily and efficiently cut through thick woods and plastics as well, thanks to its variable TPI and optimized tooth design. This rugged and long-lasting saw blade also means more cuts and fewer blade changes for you, saving your time and frustration when working. It should be noted, however, that this blade isn’t the best choice for delicate or intricate woodworking.
In need of a new scroll saw? Learn all about our top choices here.
- Always be sure to release your blade tension at the end of the day to promote longevity and reliability not only in your saw blade but also in your band saw.
- Be sure to frequently clear sawdust and debris away from the table insert blade guide to allow for accurate and safe cutting.
- Keep the blade guide bearings and drive components of your bandsaw well lubricated and clear from sawdust build-up to promote smooth bandsaw operation.
- Be sure to frequently lubricate your bandsaw blade during use, regardless of what material you’re cutting to get the cleanest, smoothest cuts.
- Feel free to round the back of your bandsaw blades with a file to remove any manufacturer’s defects or imperfections from the blade surface to prevent scraping of the thrust bearings and bindings when cutting curves.
- Always clean the surface of your bandsaw’s table, fence, and miter slots. You can even apply a good quality wax to help minimize friction during cutting.
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Bandsaw Blade FAQs
Q. What is the best general-purpose bandsaw blade?
A bandsaw blade with a TPI of 6-8 with either a regular, or variable tooth setting is usually a great choice for general-purpose cutting.
Q. How do I choose a bandsaw blade?
Your user’s manual for your bandsaw should tell you exactly what specifications you need for your particular bandsaw. Our informative buying guide should be able to answer any other questions you might have about selecting the best bandsaw blade for you.
Q. What is the best bandsaw blade for cutting steel?
A bimetal bandsaw blade with a hook-style of teeth and a wavy tooth configuration is usually the best choice for cutting steel.
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